Yama Seiki AF510

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Specifications

AF-510 series Description CAT30 CAT40
X/Y/Z Axes



X-axis travel 510 mm ( 20.07″ )
Y-axis travel 400 mm ( 15.74″ )
Z-axis travel 330 mm ( 12.99″ )
Distance from spindle nose to column 473 mm ( 18.62″ )
Distance from spindle nose to table center 100 ~ 430 mm ( 3.93″ ~ 16.92″ )
X / Y / Z axes rapid feed rate 50 m/min. ( 60 m/min. Opt. )
( 1,950 IPM ( 2,350 IPM Opt. )
Cutting feed rate 20 m/min. ( 787 IPM )
Table Table size ( X x Y ) 610 x 400 mm ( 24.01″ x 15.74″ )
Table load capacity 250 kg ( 550 lb )
Spindle Spindle taper CAT30 CAT40
Spindle motor ( cont. / 30 min. ) 3.7 / 5.5 kW ( 5 / 7.4 HP ) 5.5 / 7.5 kW ( 7.4 / 10 HP )
Spindle speed 12,000 rpm 10,000 rpm
Tool


Tool magazine capacity 20 T
Max. tool length ( from gauge line ) 200 mm ( 7.87″ )
Max. tool weight 4 kg ( 8.8 lb )
Max. tool diameter / adj. pocket empty Ø 69 mm / Ø 135 mm
( Ø 2.71″ / Ø 5.31″ )
Accuracy


Positioning accuracy ( JIS B 6338 ) ± 0.003 mm / 300 mm
( ± 0.00012″ / 11.81″ )
Positioning accuracy ( JIS 6336-2 ) P ≤ 0.01 mm ( P ≤ 0.00039″ )
Repeatability ( JIS 6336-2 ) ± 0.002 mm ( ± 0.000078″ )
Repeatability ( VDI 3441 ) Ps ≤ 0.008 mm ( Ps ≤ 0.00031″ )
General



Power requirement 15 kVA
Pneumatic pressure requirement 6 kg/cm2 ( 85.34 PSI )
Coolant tank capacity ( pump ) 160 liter ( 42.27 gal ) ( 1 HP )
Machine weight 2,000 kg ( 4,400 lb )
Machine dimensions ( L x W x H ) 1,600 x 2,310 x 2,330 mm
( 62.99″ x 90.94″ x 91.73″ )
NC Controller FANUC Oi -MD / MITSUBISHI M-70

Specifications are subject to change without notice for quality improvement.
In case of any further information, please refer to the machine catalog.

High Speed Vertical Machining Center

YAMA SEIKI utilizes its mature vertical machining centers techniques to present you with the new AF-510 series which is specialized on producing auto parts and electronic parts. Besides its high precision machining ability, with the efficient drilling and tapping function, it also can achieve high productivity which meets your various needs for today and tomorrow.

High speed direct-driven spindle with maximum speed of 20,000 rpm. The spindle and motor are all given a balancing test in-house to ensure optimal machining performance. 3 axes uses roller type linear guideways to provide maximum feedrate up to 50 m/min ( 1,960 IPM ). and with great control and movement. High performance arm type magazine with synchronous unclamping type tools changer provides fast and steady tool change capability. The compact machine size takes less floor space which gives the factory more space usage.

 

High Rigidity Structure

 

The Finite Element Method ( FEM ) provides optimal machine designing and light-weighted structure advantages while ensuring high machine rigidity. The one-piece MEEHANITE casting bed and Y-shaped column provides a solid support to ensure ultimate dynamic accuracy. The contact surface of the column and bed are all hand scraped to ensure precision assembly, strong structure and balanced load. With the concept of the BESSEL POINTS, The Y-axis saddle are firmly supported to ensure minimum deformation which increases the dynamic accuracy of the working table.

 

 

 

 

High Performance Spindle

The direct-driven system efficiently blocks the heat that are generated from the motor which reduces thermal deformation while increasing working accuracy during long hours. The high precision beveled ball bearings adopted with optimal span and two-support points design increases rigidity and durability for the spindle. The motors and spindles use high rigidity coupling to reduce vibration caused by the lateral force from the spindle which ensures working stability and accuracy.

CAT30 spindle offers 12,000 / 15,000 / 20,000 rpm
CAT40 spindle offers 10,000 / 12,000 / 15,000 rpm to meet various working requirements.

High Speed ATC System

Full series is equipped with standard 20-tool ATC system and synchronous unclamping type tool changer to fulfill the needs for stability and speed. The tool changer can calculate the shortest tool change path to reduce tool change time and increase working efficiency. T-T : 1.3 seconds ; Fastest tool change time can reach to 1 second ( Opt. ).

High Axial Feed Rate System

3-axes feeding system use absolute servo direct-driven motor to provide powerful thrust and fast acceleration and deceleration. This can efficiently lower motor load and reduce heat while ensuring maximum performance and accuracy. The motor mount and casting are of one-piece design which can distribute the cutting stress evenly and increase axial overall rigidity. 3-axes fastest feed rate can reach up to 50 m/min. ( 1,960 IPM ) Feed rate of 60 m/min. ( 2,360 IPM ) is also available ( Opt. ).

High Efficiency Chip Disposal System

The high pressure water jet chip removal system can quickly remove the chips out of the working zone. Then the large hatchback chip trough transports the chips to the chip collector at the back of the machine. The chip collector and cooling liquid tank are detachable which is easy to maintain. The chips flush coolant system is also available ( Opt. ) which effectively removes chips and keeps the working zone clean.

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